E-Bike Battery Solutions: Compliance, Performance & SustainabilityTo align with EU Battery Regulation (EU) 2023/1542 and EN 50604, e-bike manufacturers and battery suppliers must adopt solutions that ensure repairability, data accessibility, safety, and sustainability. Below are key strategies for compliant and high-performance e-bike battery systems.1. Modular & Repairable Battery DesignRequirements:Must allow easy disassembly (no permanent adhesives/welding).Replaceable cells & components (BMS, connectors, casing).Standardized tools for repair shops.Solutions:? Modular Battery Packs – Use snap-fit or screw-fastened designs instead of glued assemblies.? Removable Battery Management System (BMS) – Enable easy replacement without soldering.? Standardized Cell Formats – Use 18650, 21700, or pouch cells with accessible suppliers.? Self-Service Kits – Provide spare parts (fuses, connectors, BMS) for end-users.2. Open & Accessi…
Impact Analysis of EU Battery Regulation (EU) 2023/1542 and EN 50604 on Battery Repairability and Communication Protocol AccessibilityThe EU Battery Regulation (EU) 2023/1542 and the standard EN 50604 introduce new requirements for battery repairability and communication protocol accessibility, aiming to promote a circular economy, reduce environmental impact, and enhance consumer rights. 1. Core Requirements of Regulation (EU) 2023/1542(1) RepairabilityScope: Primarily applies to portable batteries (e.g., consumer electronics) and light electric vehicle (LEV) batteries, while industrial and electric vehicle batteries must meet other durability requirements.Key Provisions:Batteries must be designed for easy disassembly and replacement, avoiding irreversible methods like adhesives or welding.Manufacturers must provide repair manuals, technical documentation, and specialized tools (where applicable) to ensure safe handling b…
Maintaining your electric bicycle (ebike) battery properly can significantly extend its lifespan and ensure optimal performance. Here are key tips for effective battery care:1. Charging PracticesAvoid Full Discharges: Don't wait until the battery is completely empty before charging. Lithium-ion batteries last longer when kept between 20% and 80% charge.Don't Overcharge: Unplug the charger once the battery reaches 100% to prevent stress on the cells.Use the Right Charger: Always use the manufacturer-recommended charger to avoid damage.Charge at Room Temperature: Avoid charging in extreme heat or cold (ideal range: 10C–25C / 50F–77F).2. Storage TipsStore Partially Charged: If storing for a long time (e.g., winter), keep the battery at 40–60% charge.Avoid Extreme Temperatures: Store in a cool, dry place (not below 0C/32F or above 30C/86F).Recharge Occasionally: If stored for months, recharge to 40–60% every 1–2 months…
EN 50604 is the European safety standard for lithium-ion batteries used in light electric vehicles (LEVs), including e-bikes, e-scooters, and similar devices.Key Requirements:Electrical Safety – Protects against short circuits, overcharge & over-discharge.Mechanical Safety – Ensures durability against vibrations, shocks & drops.Thermal Safety – Prevents overheating & thermal runaway risks.BMS (Battery Management System) – Mandates smart protection for voltage, current & temperature control.Why It’s Important?Required for EU market (CE marking).Ensures reliability & reduces fire risks.Boosts consumer trust in battery safety.Tip: Always check if your Ebike battery is EN 50604 certified for safety!…
1. Integrated (Hidden) BatteryMounted inside the frame (e.g., downtube).Pros: Sleek design, better weight distribution, theft-resistant.Cons: Harder to remove/swap; requires bike-specific frames.Best for: Commuter/city e-bikes (e.g., VanMoof, most modern e-bikes).2. External (Mounted) BatteryAttached to the frame (e.g., rear rack or downtube).Pros: Easy to remove/charge, universal compatibility.Cons: Slightly bulky, less aesthetic.Best for: Budget/utility e-bikes (e.g., Rad Power Bikes).3. Rear Rack BatteryMounted on the rear cargo rack.Pros: High capacity, easy access, fits any bike.Cons: Raises center of gravity (less stable).Best for: Delivery/cargo e-bikes (e.g., RadWagon, Tern GSD).4. Dual Battery SystemTwo batteries (e.g., frame + rear rack or dual downtube).Pros: Doubles range (ideal for touring/off-road).Cons: Extra weight/cost, complex wiring.Best for: Long-distance/performance e-bikes (e.g., Riese & Müller, some …
Professional E-Bike Battery Pack Manufacturer | 13 Years of ExpertiseWe specialize in high-performance lithium-ion battery packs for electric bicycles, with 20+ years of OEM/ODM manufacturing experience. Our batteries feature:Long Cycle Life – Optimized for durability & reliability Smart BMS Protection – Safe charging & dischargingCustom Solutions – Various voltages & capacities availableCE / UL / IEC Certified | Global Supply Experience Contact us for bulk orders & custom designs!#EbikeBattery #BatteryManufacturer #LithiumBattery…
Abstract:Lithium ion battery certificates include lithium ion battery cell certificates and lithium ion battery pack certificates.Lithium ion battery cell should be certificated before applying certificates for lithium ion battery pack certificates.Lithium ion Battery Certificates List of Battery PackIt usuallly make regular CE/IEC62133/UN38.3&MSDS certificates for ltihium battery pack to Europ Market.It usually make regular UKCA/UN38.3&MSDS certificates for lithium battery pack to UK market.It usually make regular UL2054/UL2271/UN38.3&MSDS certificates for lithium battery pack to USA & CA market.Various products may have variuos testing standards include it’s own lithium battery testing standards like IEC62368/UL2271.…
Make Classification of EBike Battery by battery position on the ebike, battery voltage, battery cell type, battery cell brand.Classification of e-bike battery packs according to where they are installed on the e-bikeDown Tube TypeThe Lithium ion Battery is palced/hanged on the ebike's downtube it easy to install and remove.Integrated TypeThe lithium ion battery is half/full integrated into the ebike's downtube, so the bike style looks more simple.Seat Tube TypeThe Lithium ion Battery is palced beside the seat tube, it's easy to install and remove and classic.Rear Rack TypeThe lithium ion battery is installed on the ebike's rear rack, so the bike front side style looks very simple.Make Classification of EBike Battery by refer to the battery voltageThe most common ebike battery voltages are 36V e-bike battery and 48V e-bike battery, also has 24V, 52V 60V battery in the market.24V 36V ebike battery mostly used…
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2025/03/03 Fire drillLN Energy Technology Co., Ltd. has always put safety in production in the first place, and it is our responsibility to cultivate employees' safety awareness!Lithium battery pack not only needs scientific and rigorous design, but also needs employees to produce and manufacture correctly!Each battery pack needs to undergo 10 product inspections before leaving the factory to ensure the performance and safety of each battery pack!If you need more details, please contact me!www.txltl.com.cnSusanjiang@lnenergytech.com#ebikebattery#batterymanufacture#batterypack#lithiumbatterypack#oem#odm…
Choosing the right lithium battery charger for your battery pack can be a tricky process. The wrong choice can lead to shorter battery life, permanent damage to the battery, and even hazards such as fire and explosion. We'll explore the key factors to consider when choosing a lithium battery charger so you can make an informed decision and ensure optimal performance of your battery pack.Factors to Consider When Choosing a Lithium Battery ChargerChoosing a lithium battery charger can be a confusing process, but knowing the key factors to consider when choosing a charger can make all the difference. Here are the key factors to consider when purchasing a lithium battery charger.A. Charging speed and capacity:The charging speed and capacity of a charger directly affects charging time and efficiency. To ensure optimal charging, it is important to match the output of the charger to the capacity of the battery pack. This will…
Lithium battery packs are dangerous goods, how to ensure their safe, stable and long-life operation, which requires our design engineers, for different products and use scenarios to set the protection system; 1.Overcharge ProtectionFunction:Prevent the battery voltage from exceeding the set upper limit (usually 4.2V/unit).Reason:Overcharging will lead to uncontrolled chemical reaction inside the battery, which may cause heat generation, expansion, liquid leakage or even explosion.Realization:Monitor the voltage through the BMS and cut off the charging circuit when the upper limit is reached. 2. Over-discharge ProtectionFunction: Prevent the battery voltage from falling below the set lower limit (usually 2.5V-3.0V/single cell).Reason: Over-discharge will cause damage to the internal structure of the battery, capacity drop, or even unable to charge.Realization: BMS cuts off the discharge circuit when the voltage is too low. …